PinBrazing Railway

Safetrack® patented Pin Brazing system is a unique battery driven brazing method ​to applicate electrical connectors to steel structures like railway rails. Used for ​connecting signal bonds, rail bonds, power and return bonds and for grounding ​cables. The system is also used with great advantage within cathodic protection ​(CP) systems.

The secret of the patented system is that a special silver based alloy, developed ​for the purpose, is melted (650°C) by a totally controlled energy distribution from ​high power batteries thru the patented electronic and automated brazing device.

• Low temperature. The only melting part is a special silver alloy. Melts at 650°C ​(1200°F)
• Safe for the material. It is a Silver Brazing Method. Does not melt the work ​material down as welding methods does
• Works in any weather condition. Rain and snow is no more a problem
• Achieve Broken Rail detection, caused by the drilled hole for the joint bars, by ​attaching rail bonds on side of rail head
• Fast, the PinBrazing process only takes a second and the whole preparation ​takes less than a minute
• Economical
• Safe for the operator
• Corrosion free
• No need for special moulds
• Easy. Automated 1 second process

PinBrazing Cathodic Protection

Safetrack® patented Pin Brazing system quickly create safe, electrical cable ​connections to steel structures without melting the steel base material as welding ​methods do. The secret behind the patented system is a specially developed ​silver-based alloy that melts (650ºC) through a strictly controlled energy ​distribution from powerful batteries through our self-developed, patented and ​automated Brazing Gun. Safetrack® PinBrazing is used in many industries to ​connect cables and is particularly suitable for use in the cathodic protection ​industry for connecting cables to pipelines, ships, rebar, etc.

• Fast - The PinBrazing process only takes one second and the whole procedure ​is completed in minutes
• Low temperature - Does not affect internal coatings
  
• Safe for the material - Does not melt the work surface as exothermic welding ​does. Only a thin layer of silver is applied between the pipe and the cable wires
  
• Safe in all weathers
  
• Suitable for use on pipe-laying barges - No need for special molds
  
• Safe for the operator - Battery-powered 36VDC system without hazardous ​materials
  
• Strong molecular bonding - Silver ensures strong molecular bonding with the ​lowest possible transition resistance
  
• Easy-to-use, automated process - Just press the trigger and the automatic 1-​second process does the job.
  

SafeBond® Railway

Attach cables anywhere on the rail, even on the base of the hardest Premium Rails. ​SafeBond® does not melt down the steel on the railway as for example thermite ​welding does. Since the use of harder and harder rail is increasing, the SafeBond® ​silver brazing method has been developed to meet the need for a safe and fast ​method to apply electrical connections to the rails and create a Safe Bond. Due to ​the fact that hardening effects are created when the temperature of the rail ​exceed 720°C/1328°F, the method is based on a special silver alloy (with a lower ​melting temperature), which is placed beneath the copper cable lug and melted ​by an electronically controlled energy amount powered by a 36 V DC battery unit.

• Low temperature. Even lower than the PinBrazing method and MUCH lower ​temperature compared to thermite welding.
• Non-Rail melting© Feature. SafeBond® does not melt down the steel on the ​railways as for example thermite welding does.
  
• No metallurgical impact on parent material. Safe for any steel structure.
  
• Fast Method. A SafeBond® brazing takes only a few seconds.
  
• Battery powered.
  
• Lightweight unit. Less than 10 kg. (Econect©)
  
• Safe for the operator.
  

SafeBond® Cathodic Protection

SafeBond® - The unique electrical cable bonding system that meets the highest ​metallurgical requirements for pipelines. The patented SafeBond® system that is ​developed by Safetrack has already proved its superiority during more than a ​decade being the only cable application method in the world to be used on the ​hardest premium rails used in the railway industry. Now we launch this system also ​to the Cathodic Protection industry where the demands gets higher and higher ​because of increased use of new materials and where the owner of the pipeline ​infrastructure wants to protect its property as much as possible.

• Low temperature. Even lower than the PinBrazing method and MUCH lower ​temperature compared to thermite welding
• Non-Pipe-melting© properties. SafeBond® does not melt down the steel in the ​Pipeline as for example thermite welding does
  
• No metallurgical impact on parent material. Safe for any steel structure
  
• Fast Method. A SafeBond® brazing takes only a few seconds
  
• Battery powered
  
• Lightweight unit. Less than 10 kg (Econect©)
  
• Safe for the operator